Pallet manufacturing system Ekatech RN4017

Advantages of RN4017

• Flexibility – Wide choice of nailing patterns and pallet variants
• User-Friendly – No robot programming required
• High Efficiency – Operator and robot work in parallel
• Productivity – Short cycle times
• Storage Space – Unlimited space for storing pallet recipes

Eliminates the need for heavy manual labor

The RN4017 for pallet nailing not only eliminates the need for heavy manual labor with nail guns but also reduces the physical strain of lifting heavy pallets. This means pallet production can be performed with less physical effort, reducing the risk of work-related injuries. Additionally, no special training in robot programming is required to use the RN4017. One of the main advantages of Ekatech’s pallet manufacturing robot is its flexibility. No other solution makes it easier to produce customized pallets.

Our pallet nailing robot is designed to be easy to use while increasing production efficiency for your pallet manufacturing. With the automatic interface, you can easily create and load pallet recipes, reducing setup times and increasing production speed.The RN4017 is also adaptable to handle different nailing patterns, stacking methods, and pallet sizes, giving you the freedom to create customized pallets that are perfect for your unique needs.

‍Ekatech’s RN4017 is an ideal solution for companies looking to increase their production capacity and efficiency in pallet manufacturing.

Watch RN4017 in action

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Efficiency

The RN4017 enables fast and efficient nailing of pallets, reducing production downtime and increasing productivity.

Safety

By automating the nailing process, the RN4017 reduces the risk of work-related injuries and improves the working environment for operators.

High Precision

The advanced technology in the RN4017 allows for precise nailing, resulting in high-quality pallets with consistent quality and durability.

Customization

With the ability to handle various nailing patterns, pallet sizes, and stacking methods, the RN4017 can optimize production for each customer. The RN4017 can be easily adapted to meet different production requirements and needs.

Ease of Use

The RN4017 is designed with simplicity in mind and requires minimal special training for operation and maintenance, reducing downtime and increasing production continuity.

Flexibility

The RN4017 can handle various nailing patterns, pallet sizes, and stacking methods, making it ideal for creating customized pallets for different applications.

How does it work?

The operator manually places pallet material on one side of the turntable. The table is then rotated into the robot cell, where the robot nails the pallet, lifts it out of the fixture, and stacks it within the cell—while the operator loads the other side of the turntable with material, and the cycle starts anew.

Accessories RN4017

Pneumatic drilling unit
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A pneumatic drilling unit is an accessory for the RN4017.Compressed air generates the force that drives the drilling through the material with precision and speed. This allows for creating holes or performing other tasks on pallets in an efficient and reliable manner. The pneumatic drilling module is an integrated part of the RN4017's functions and enhances its versatility and ability to adapt to various manufacturing requirements.

Corner cutter

An accessory for the RN4017 that quickly and efficiently cuts the corners of the pallet. To further increase efficiency, a ReaJet printer can be added to print both sides of the pallet with the correct IPPC markings and company logo. The corner cutting takes approximately 15 seconds and is placed inside the robot cell, allowing the robot to position the pallet on the corner cutter and then pick it up for stacking. The corner cutter is integrated with the robot's control system.

Conveyor Belts
To efficiently transport pallet stacks out of the robot cell, it can be equipped with conveyor belts.
A conveyor belt streamlines pallet production by eliminating the need for the robot to pause and retrieve the finished pallet stack.
The robot stacks pallets onto the conveyor, and once the maximum stack height is reached, the stack is moved, allowing the robot to begin stacking a new one.

Specifications:
- Inner conveyor belt: Length 3.5 m, width 1.3 m
- Outer conveyor belt: Length 4.0 m, width 1.3 m
- Light curtain for pallet stack exit with "muting" function.

Tool Changer
To handle pallets weighing more than 50 kg, the RN4017 can be equipped with a tool changer and an additional tool specifically for pallet handling.
A two-pillar stand with two tool slots is mounted beside the robot to hold the unused tool. The robot is equipped with an automatic tool coupling on its arm.

Specifications:
- Two-pillar stand for tool suspension
- Large fork for handling pallets between 50 kg and 100 kg

Pallet Manufacturing System RN4017